Production

Kuyucak Textile's Modern Facilities and Production Process.

Production

Advanced technology, sustainable process

Kuyucak Textile operates in modern facilities that embrace advanced technology and sustainability principles in the field of environmentally friendly recycled yarn production.

From raw material entry onward, we maintain high-quality standards at every stage, taking pride in production processes that prioritize respect for nature and humanity.

Kuyucak Textile modern production facility
Production Process

From waste to yarn, in nine steps

01

Raw Material Entry

We meticulously collect textile production waste from garment manufacturers after the cutting process and bring it to our facility. This process is the first step in giving new life to waste.

02

Fiber Opening

We carefully sort the collected textile production waste by color and composition, ensuring that it does not contain elastane or different fibers. This sorting process is the cornerstone of our recycling process.

03

Tearing

The sorted textile waste is cut into smaller pieces using a guillotine. This step is a preparation phase for converting waste into fiber form.

04

Cutter and Shifonoz

The small pieces of textile waste are converted into cotton fiber in the fiber-opening machine. This process marks the rebirth of waste and yields colorful cotton bales.

05

Blending

Cotton fibers of different colors are blended and taken into stock. This process ensures a homogeneous mixture of fibers.

06

Carding

The blended fibers are carded to become more homogeneous. This stage forms the foundation of recycled yarn production.

07

Drawing

The fibers from carding are drawn into finer and more uniform slivers. This step is crucial for enhancing the quality of the recycled yarn.

08

Open-End Spinning

The homogenized fibers are transformed into recycled yarn using the open-end rotor spinning method. This method ensures the production of high-quality recycled yarn.

09

Packaging and Shipment

The produced recycled yarns undergo meticulous quality-control processes, are carefully packaged, and prepared for shipment. This stage ensures that our products reach our customers safely.

Production Line

Tesisimizden kareler

01Sorting textile waste by color
02Fiber bales being fed into the line
03Trützschler carding machine line
04Spinning line and cans
05Open-end rotor spinning machine control screen
06Produced recycled yarn cones

At Kuyucak Textile, we use environmentally friendly and sustainable methods in recycled yarn production. With our modern facilities and experienced team, we continue to offer high-quality, eco-friendly products to both domestic and global markets. Each recycled yarn we produce is a reflection of our respect for the resources nature provides and the steps we take towards a sustainable future.

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